Advances in Food Technology and Nutritional Sciences · Vol. 12, No. 1 · 2026 · pp. 20–34 · e-ISSN 2377-8350

Formulation And Evaluation of Lactose-Free Milk Chocolate Using Bajra (Pearl Millet) Milk

C. Abirami, B. Karpagajothi, K. Harigeswaran

DOI: https://doi.org/10.17140/aftnsoj-12-185 · Published 2026-04-22 · Licence: https://creativecommons.org/licenses/by/4.0 · © 2026 The Author(s)

Abstract

Lactose intolerance is a common digestive condition caused by the deficiency of the enzyme lactase, which is responsible for breaking down lactose into glucose and galactose in the small intestine. When lactose is not properly digested, it leads to gastrointestinal discomfort such as bloating, diarrhea, and abdominal pain. Since dairy products are a major source of calcium and other essential nutrients, individuals with lactose intolerance often face difficulty in meeting their nutritional requirements due to limited consumption of milk and milk products. Therefore, the development of suitable dairy-free alternatives is important to support their nutritional needs. Pearl millet (Bajra) is a nutrient-rich cereal grain that can serve as an effective alternative to dairy-based ingredients. It contains significant amounts of protein, carbohydrates, dietary fiber, and essential minerals such as iron, calcium, phosphorus, magnesium, and zinc along with B-complex vitamins. Compared to many staple cereals, pearl millet provides higher energy, good protein quality, and better digestibility. It is naturally gluten- free and lactose-free, making it suitable for lactose-intolerant individuals. In addition, pearl millet provides health benefits such as controlling blood sugar levels, supporting heart health, and offering anti-inflammatory properties. Hence, the present study focuses on developing dairy-free milk chocolate using pearl millet as a value-added functional ingredient to provide a nutritious alternative for lactose-intolerant individuals.

Keywords: Pearl millet; Bajra, Lactose intolerance; Dairy-free chocolate; Functional food; Nutritional alternative, Calcium; Bajra; Lactose intolerance; Nutritional alternative; Calcium

Introduction

The year 2023 is celebrated as the International Year of Millets. Millets are smallseeded hardy crops that grow well in dry regions or rain-fed regions. Its ayurvedic properties as Madhura in Rasa, Ruksha, and UshnaVirya and pacifies Vata and Kapha Dosha. (Kumari P et al). Pearl millet (PEARL MILLET) grown mostly in marginal environments, is a resilient cereal crop, in the arid and semi-arid tropical regions of Africa and Asia (Raoet al., 2006). Pearl millet is recognized as an important crop in developing countries to overcome with food shortages and meeting the nutritional demands of a rising population. It is an essential source of dietary calories and protein for a wide segment of the poor population in their daily diet (Simwemba CG et al., 1984). Bajra grains are also a rich depository of the fatsoluble retinol (vitamin A) and tocopherol (23 mg/100 g). Pearl millet grains contain 0.38mg of thiamine, 0.21 mg riboflavin, and 2.8 mg of niacin ((Hulse JH et al., 1980). Bajra grains contain minerals like iron, phosphorus, magnesium, and calcium in containing appreciable amounts (Burton et al. 1992) Pearl Millet grain is also rich in important more complete amino acid profile than maize or sorghum (Ejeta et al., 1987). Taken in totality, these qualities make Pearl Millet a major contributor of dietary protein, Fe, and Zn intake in a variety of rural populations in India and sub-Saharan Africa (Kodkanyet al., 2013). Due to its gluten-free, lactose-free, and nutritious nature, it is gaining popularity as a grain. The benefits of Bajra as it helps control blood sugar spikes, prevents chronic conditions, and promotes heart health (Chopra RN et al., 1956; Obidike J et al., 2021) Due to its antiinflammatory properties, consuming pearl millet respiratory tract, i.e., trachea and lung, which usually ease breathing.

Pearl millet is the most widely grown millet in semi-arid regions. In pearl millet the starch content of the grain varies from 62.8 to 70.5%, soluble sugar 1.2 to 2.6% and amylose 21.9 to 28.8% [Ed Gopalan, 2003]. Pearl millet's insoluble dietary fiber is present and the αamylase activity is 8 to 15 times greater in pearl Pearl millets contains almost 9 to 13% protein, but to a large extent variation of 6 to micronutrients such as Fe and Zn and has a

in winter can boost the functioning of the

millet than in wheat (Iren, 2004).

comprises of several essential micro nutrients that are needed by the body (Ed Gopalan and Deosthale. NIN, 2003).

The total mineral content in pearl millets is 2.3 mg/100g which is quite high as compared to other commonly consumed cereals.

B-vitamins, potassium, phosphorous, magnesium, iron, zinc, copper and manganese. (Adeola O, 1994) Though pearl millets are nutritious, they are under-utilized in several countries, and how to consume. (Obilana A.B., 2004; Olatungi O., 1982).

Dairy products provide approximately 75 percent of the calcium available in the U.S. food supply (Gerrior S et al., 1997). Adult patients with lactose intolerance should maintain a calcium intake of 1,200 to 1,500 mg per day, individual threshold for symptoms. Milk intake commonly has to be limited to less than 250 to 375 mL (8 to 12 oz) per day. Patients should taking calcium supplements. Patients should also be advised to avoid medications that contain lactose as filler and certain food products that may contain unrecognized lactose. Hence, the study focuses on preparing dairy-free milk chocolate for lactose-intolerant patients. The value-added food product was developed to manage their symptoms and to attain calcium and other micronutrient requirements.

Objectives

The main objective of the present study was to incorporate the highly beneficial bajra millet milk powder into the recipe of Chocolate. Hence the study was undertaken with the following objectives to: ⮚ To prepare bajra millet milk powder ⮚ To develop and standardize chocolate incorporated with bajra millet milk powder ⮚ To evaluate the phytochemical composition of the developed chocolate ⮚ To determine the nutrient content of the bajra millet milk powder incorporated chocolate

2.Review Of Literature

Millets are increasingly recognized as a nutrient-dense and climate-resilient superfood, widely consumed across Asia and Africa in forms such as porridge, bread, and fermented products. It is also rich in several other vitamins like

including actual dairy products up to their

consider drinking lactose-reduced milk or and phosphorus, while being naturally gluten-free, making them suitable for individuals with gluten intolerance. Additionally, millets contribute to the prevention of lifestyle-related disorders such as type II diabetes, obesity, and micronutrient deficiencies. Among millets, bajra (pearl millet) stands out for both its nutritional richness and agricultural sustainability. It requires less water, fertilizers, and pesticides, and shows strong resistance to drought, pests, and diseases, making it ideal for Economically, it supports smallholder farmers and holds growing potential as an export crop. Nutritionally, pearl millet contains moderate carbohydrates, higher protein and fat content, and significant insoluble dietary fiber compared to other cereals like sorghum. Its low glycemic index (GI ~55) and high amylase activity make it particularly beneficial in managing noninsulin-dependent diabetes mellitus (NIDDM) by helping control postprandial blood glucose levels.

Overall, while millets like bajra offer substantial health, environmental, and economic benefits, strengthening the farm-to-fork value chain is essential to fully realize their potential in modern food systems.

Methodology

The present study titled “Formulation and Evaluation of Lactose-Free Milk Chocolate Using Bajra (Pearl Millet) Milk” was conducted using the following materials and methods.

MATERIALS 3.1.1. Selection of Functional Ingredients

Bajra (pearl millet) milk powder was selected as the The ingredient was ensured to be free from microbial contamination and impurities to maintain product safety and quality.

Place of Collection

Bajra millet grains were procured from local markets in Elayirampannai.

Other Ingredients

Additional ingredients required for chocolate preparation, including cocoa powder, icing sugar, and coconut oil, were also purchased from local markets in Elayirampannai.

Equipment Used for Analysis A. Weighing Balance

cultivation in climate-vulnerable regions.

primary functional ingredient for this study.

formulation and for weighing chemicals during analysis. Precision in measurement ensured consistency and reliability of results.

B. Hot Air Oven

A hot air oven was employed for drying and sterilizing glassware and utensils. It was also used to remove moisture from bajra milk, aiding in moisture content determination.

C. Centrifuge

A centrifuge was utilized to separate components of varying densities in the chocolate samples. This facilitated the isolation of different compounds present in the bajra milk powder incorporated chocolate.

D. Mixer Grinder (Mixie)

A mixer grinder was used to grind bajra grains and blend ingredients uniformly during chocolate preparation.

E. Colorimeter

A colorimeter was used to measure light absorbance and assess the nutrient composition of the developed chocolate samples.

Chemicals Used for Analysis

Analytical grade (AR) chemicals and distilled phytochemical constituents and nutrient composition of the samples.

METHODS 3.2.1. Preparation of Bajra Milk Powder

Bajra milk powder was prepared following standard processing techniques involving soaking, grinding, extraction, and drying.

Development and Standardization of Chocolate

Chocolate samples were developed by incorporating bajra milk powder in varying proportions. Standardization was carried out to achieve optimal

Sensory Evaluation

The developed chocolate samples were subjected to sensory evaluation using a panel to assess attributes such as taste, texture, color, flavor, and overall acceptability.

Phytochemical Analysis

The chocolate samples were analyzed for the presence of phytochemicals using standard laboratory procedures.

water were used for the estimation of

texture, taste, and overall acceptability.

Nutritional composition, including macronutrients established analytical methods.

Statistical Analysis

The obtained data were statistically analyzed to determine significance and reliability of the results.

Methods of Bajra Milk Powder 3.3.1 Preparation of Bajra Milk powder

Figure 1 illustrates the process of preparing bajra milk powder using the hot air oven method.

Dehydration (Hot Air Oven at 50°C for 24 hours)

Storage in Airtight Container (Cool Place)

3.2.1Development and standardization of Bajra milk powder incorporated chocolate

The dehydrated samples were incorporated into the common preparation of chocolate by replacing milk powder and acceptability tests were carried by 5-panel members. Sensory evaluation is a scientific tool that uses the human senses to examine the properties that influence and micronutrients, was determined using

Raw Bajra Millet

⬇️

Washing with Running Water

⬇️

Draining Excess Water

⬇️

⬇️

Cooling to Room Temperature

⬇️

Grinding (Mixer/Grinder)

⬇️

Sieving (Fine Powder Formation)

⬇️

Bajra Milk Powder Obtained

⬇️ the quality of the product. The ingredients used for preparing chocolate incorporated with Bajra milk powder.

Ingredients used for the preparation of bajra millet milk incorporated chocolate

Ingredients

Bajra millet powder Sugar powder 20g Cocoa powder Coconut oil 50g

Milk powder 30g

Processing of dehydrated Bajra millet milk powder incorporated chocolate The ingredients used for preparing dark chocolate and white chocolate were incorporated with bajra millet milk powder. The ingredients such as bajra millet milk powder, sugar powder, coconut oil, and cocoa powder were grinded into a fine liquid. Preparation for bajra milk powder

Table 1

Dark Incorporate Chocolate) D White Chocolate)

20g 30g

20g 20g 10g - 50g 50g

_ _

Plate 4 shows the prepared Bajra millet milk powder incorporated chocolate

Prepared Bajra millet milk powder incorporated chocolate 3.2.3 Sensory Evaluation of Bajra Millet Milk Powder Incorporated Chocolate

Sensory evaluation was conducted using five panelists to assess quality based on human sensory perception. A hedonic scale was employed to evaluate colour, flavour, texture, taste, and overall acceptability. The mean scores of all most acceptable product.

Phytochemical Analysis

The extract was prepared by dissolving 2 g of sample in 10 ml of 80% ethanol, kept for 24 hours, and centrifuged. The supernatant was used for phytochemical screening.

Take good quality ingredients such as Cocoa powder, coconut oil, icing sugar, bajra milk powder Mix all the ingredients together and prepare dark chocolate and for white chocolate just coconut oil and icing sugar is added with bajra milk powder

Made into a fine liquid mixture

Transfer the prepared mixture into the chocolate mould

Refrigerate the chocolate for 2 hours. After 2 hour the liquid mixture transforms to solid form and the chocolates are demouled

Now the Chocolate is ready to serve

Plate 4

attributes were calculated to determine the ⮚ Tannins: Ferric chloride test indicated by blue/green-black colour.

⮚ Saponins: Formation of stable emulsion with olive oil.

⮚ Flavonoids: Red colour with NaOH solution.

⮚ Steroids (Salkowski’s test): Red coloration with concentrated H₂SO₄.

⮚ Glycosides: Reddish-brown ring and bluish-green upper layer upon reaction. ⮚ Phenolic compounds: Dark green colour ⮚ Terpenoids: Reddish-brown coloration with chloroform and H₂SO₄.

Nutrient Analysis

The biochemical composition of both control analyzed.

⮚ Calcium: Determined by precipitation as standard KMnO₄.

⮚ Iron: Estimated using Wong’s method, involving formation of ferric thiocyanate and colorimetric measurement at 480 nm (AOAC, 2011).

Statistical Analysis

Mean values were calculated using MS Excel.

Results And Discussion

The results obtained from the study titled “Formulation and Evaluation of Lactose-Free Milk Chocolate Using Bajra (Pearl Millet) Milk” are presented and discussed under the following headings: 4.1 Sensory evaluation of bajra millet milk powder incorporated chocolate 4.2 Phytochemical analysis of bajra millet milk powder incorporated chocolate 4.3 Nutrient analysis of bajra millet milk powder

Sensory Evaluation of Bajra Millet Milk Powder Incorporated Chocolate

The developed bajra millet milk powder incorporated chocolate was evaluated by a panel of judges using sensory parameters. The mean scores for colour, flavour, texture, taste, and overall acceptability were calculated for both dark and white chocolate variants and analyzed statistically. The results are presented in Table 2, while the graphical representation of the sensory evaluation is shown in Figure 1.

with ferric chloride.

and incorporated chocolate samples was

calcium oxalate, followed by titration with incorporated chocolate

Sensory evaluation of bajra millet milk powder incorporated chocolate

Criteria Control Sample A Sample B

Colour 4.2 ± 0.9 Flavour 4.3 ± 0.84 Texture 4 ± 0.79 Taste 4.2 ± 0.57 Overall 4.2 ± 0.57 Acceptabilit y

Sensory evaluation of bajra millet milk powder

4.8 4.6 4.6 5 4.3 4.2 4 3.8 3.8

Colour Flavour Texture

Figure: 1 Sensory evaluation of bajra millet milk powder incorporated chocolate

Table 2 and Figure 1 show the mean score bajra millet milk powder. The evaluation of organoleptic attributes of bajra millet milk powder incorporated chocolate for colour, flavour, texture, flavour, and overall acceptability was excellent for white chocolate incorporated with bajra millet milk powder, with a mean score of 4.5±0.5, which was higher than dark chocolate

Analysis of phytochemicals in bajra millet milk powder incorporated chocolate

Phytochemicals are the chemicals of plant origin. Phytochemicals (from Greek phyto meaning “plant”) are chemicals produced by plants through primary or secondary

Table 2

(Dark (White chocolate) chocolate)

3.8 ± 0.57 4.8 ± 0.27 3.6 ± 0.41 4.6 ± 0.41 3.8 ± 0.57 4.6 ± 0.41 3.9 ± 0.22 4.8 ± 0.27 4.1 ± 0.54 4.5 ± 0.5

incorportaed chocolate 4.8 4.5 4.2 4.2 4.1 3.9 3.6

Taste Overall Acceptability Control Sample A Sample B

of the selected chocolate incorporated with

incorporated with bajra millet milk powder.

metabolism. They generally have biological activity in the plant host and play a role in plant growth or defence against competitors, pathogens, or predators. The phytochemicals tests were done for bajra millet milk powder incorporated chocolate. The obtained results are shown in Table 3.

Analysis of phytochemicals in bajra millet milk powder incorporated chocolate

Phyticonstitutent Bajra millet milk powder, incorporated milk s powder

Phenol Saponin Tannins Glycoside Flavonoids Terpenoids

Steroids Absence

Phytochemical analysis of Bajra millet milk powder incorporated chocolate

Nutrient analysis of bajra millet milk powder

The nutrient content of selected bajra millet milk powder incorporated chocolate was analysed and the results are given in the table 5.

Table 3

Presence Presence Presence Absence Presence Presence

Plate 5

incorporated chocolate Nutrient analysis of selected bajra millet milk powder incorporated chocolate

Nutrients Control (100g)

Iron 2 mg Calcium 165 mg

The nutrient content of bajra millet milk powder incorporated chocolate was found as 7 mg iron and 182 mg calcium.

Nutrient analysis of bajra millet

15 g 5 0 m ni s 10 se ul 7 0 a 2 0 V Iron Iron Calcium (control) Calcium (control) (sample) (sample)

Nutrient analysis of bajra millet milk powder incorporated chocolate

Table 4 and Figure 2 show that the iron content in the control white chocolate was 2 mg, but the bajra millet milk powder incorporated white chocolate contained 7 mg. Table 4 and Figure 2 show that the calcium content in the control white chocolate was 165 mg, but the bajra millet milk powder incorporated white chocolate contained 182 mg.

Table 4

Sample (100g)

7 mg 182 mg

milk powder

Value per 100g

Figure 2 Analysis of iron

Plate 6 shows the analysis of iron done white chocolate and Plate 7 shows the analysis of Calcium done for Bajra millet milk powder incorporated white chocolate

5.Conclusion

Bajra (pearl millet) milk powder-infused white chocolate was created as a lactosefree alternative for people with lactose intolerance, leveraging the naturally nutrient-rich features of bajra, particularly its high calcium powder was added to or substituted for traditional milk solids in white chocolate, and the mineral makeup of the final product was examined. The results demonstrated the increased nutritional value of the bajra-incorporated white chocolate by showing that it had far greater amounts of calcium and iron than regular white chocolate. This improvement is explained by bajra's natural abundance of vital micronutrients, which makes the product useful for treating mineral deficiencies as well as lactose bajra milk powder to white chocolate is a good way to create a useful, nutrient-rich confection with potential health advantages and broader dietary applicability.

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